Exposed carbon-fiber

A lightweight material pioneered in racing circles, carbon-fiber has an undeniable air of exoticness and only a few production cars have ever employed the relatively expensive composite in their exterior panels. The 2004 Corvette Z06 Commemorative Edition featured a carbon-fiber outer hood and the current Z06 has carbon-fiber fenders and floor panels.

On the ZR1, the roof panel, roof bow, lower rocker moldings, front splitter and the underside of the hood feature exposed-weave carbon-fiber. The other carbon-fiber parts of the ZR1 include the front fenders and hood. The front fascia, doors, rear fenders and rear fascia are made of various other composite materials and all are painted body-color.

The carbon-fiber panels contribute to the car’s visual identity – particularly the exposed-weave panels – but they also serve an important purpose: They save weight. The carbon-fiber roof panel and roof bow, for example, weigh about 7.7 pounds (3.5 kg) less than the already lightweight composite panels on the Corvette Z06.

Ironically, the identifiable and intricate weave pattern of carbon-fiber on most production cars is hidden beneath a shell of paint, because the weave is very susceptible to ultra-violet (UV) light damage, which can cause yellowing or a generally dull appearance. But thanks to a specially developed material that ensures a deep, lustrous and long-lasting finish, the ’09 ZR1’s exposed-weave panels feature a clear coat that protects like paint.

“The clear coat is applied to the exposed carbon-fiber panels that are exposed to sunlight,” said Mark Voss, designing engineer. “In addition to preventing damaging UV rays, the coating has the chip and scratch resistance of conventional paint.”